DTF vs Sublimation vs Silkscreen — A Complete Guide to Shirt Printing

Modern shirt printing offers multiple techniques, each with strengths and limitations. This article summarizes the three most common methods used for corporate uniforms and team shirts.

What is DTF (Direct to Film)?

DTF prints designs onto film, applies adhesive powder, and heat-presses onto fabric.

Best for: Small to medium quantities; works on Cotton, TC, TK, Polyester

Price: 30-100 THB per piece

Pros: Works on any fabric, vibrant colors, no block setup, low MOQ

Cons: Slight film feel; long-term durability still being proven

What is Sublimation?

A heat-based technique that infuses ink directly into fabric fibers. The design becomes part of the fabric.

Best for: Polyester only; sports shirts, team jerseys

Price: 100-300 THB per piece

Pros: Permanent color, all-over prints possible, never peels

Cons: Polyester only; shirt color must be light

What is Silkscreen?

The classic technique using separate blocks per color, pushing ink through silk mesh onto fabric.

Best for: Large quantities, simple designs with 1-4 colors

Price: 20-50 THB per piece; block setup 200-500 THB per color

Pros: Very durable, lowest per-piece cost at scale

Cons: High block setup cost; gradients are difficult

Comparison Table

How to Choose

Choose DTF When

• Small order (1-50 pieces)

• Mixed fabric types

• Multi-color logos or photographs

• Need fast turnaround

Choose Sublimation When

• Sports shirts, team jerseys, events

• Need all-over prints

• Already using polyester fabric

Choose Silkscreen When

• Large order (100+ pieces)

• Simple corporate logos

• Need maximum durability

• Tight budget

Frequently Asked Questions

How does DTF differ from Heat Transfer?

Heat Transfer uses pre-made roll films. DTF prints custom designs onto film before applying. DTF handles small details and complex designs better.

Can sublimation print on Cotton?

It adheres initially but peels off quickly. Sublimation requires synthetic fibers. For Cotton, choose DTF or Silkscreen.

Which technique lasts longest in the wash?

High-quality silkscreen and sublimation last 50-100 wash cycles. DTF averages 30-50 cycles.

Summary

DTF is the most flexible. Sublimation excels for polyester sportswear. Silkscreen offers the best value for large orders.

Choose based on use case and quantity. Try designing your shirts with 12Tees to compare results and prices across all three techniques.